Overview
Activities:
- Implemented a Cost Deployment methodology used in Lean Manufacturing and Total Productive Maintenance (TPM) to identify, analyze, and reduce waste and inefficiencies within an organization.
- Developed an algorithm to correlate production data and identify bottlenecks in compressor line stations.
- Built an AI-powered dashboard integrated with AWS services (e.g., Amazon QuickSight and AWS IoT) to visualize real-time cost impacts and station performance.
- Streamlined the identification of high-cost stations, enabling targeted maintenance and operational improvements.
Deliverables:
- A robust algorithm designed for cost-impact analysis and production optimization.
- AI-integrated dashboards for actionable insights into station performance and cost drivers.
- Tools to align with and support World Class Manufacturing (WCM) certification in cost management.
Outcomes:
- Reduced production losses by 11%, achieving R$ 1 million in annual savings per activity.
- Enhanced visibility into production inefficiencies, reducing reliance on empirical analyses.
- Standardized global cost management practices, ensuring consistent operational excellence.
- Supported WCM certification through precise cost analytics and tailored reporting.
Highlights
- By providing advanced tools for cost analysis and station monitoring, the solution directly supported the client’s achievement of WCM certification, showcasing BIX Tech’s ability to deliver impactful results aligned with industry standards.
- Leveraging AWS services such as Amazon QuickSight and AWS IoT, the solution enabled real-time data processing and visualization, empowering the client to make data-driven decisions quickly.
- BIX Tech developed a custom algorithm and AI-powered dashboard that transformed empirical production analysis into precise, real-time insights. This innovation enabled the client to pinpoint bottlenecks and focus on cost-effective improvements.
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Based in Florida and working with a nearshore team from Latin America, BIX Tech is committed to delivering high-quality support to ensure your success. We provide comprehensive assistance throughout the lifecycle of your solution, from setup to ongoing maintenance, ensuring seamless performance and reliability. With over 1,000 successful projects delivered, we’ve empowered clients across diverse industries to reach remarkable milestones.
Phone Support: Available during business hours (ET) at (786) 388-0986.
Email Support: Reach us at info@bix-tech.com for inquiries, technical support, and consultations.
Our site: https://bix-tech.com/
Our expert team is here to assist with any technical challenges, providing timely and effective solutions to help you maximize the value of our services.