CPG IoT Predictive Maintenance solution to help monitor machine health status across various conditions

Process driven, high volume manufacturers face challenges when it comes to managing their maintenance strategies. DXC's spark IoT for CPG predictive maintenance solution has been designed to give CPG manufacturers a smart, data-driven tool that can increase the efficiency of their asset management.

CPG manufacturers can adapt their maintenance strategies by using their IoT solution to establish a baseline health status for connected machines across various conditions, be provided with diagnostics that help determine the health of each connected machine, and receive prompts to react in the event of a machine deviating from the established baseline health status.

Spark IoT for CPG predictive maintenance solution can be combined with other IoT data to provide a richer information report. For example, information regarding non-value products produced at the time a particular machine was operating outside of its established health conditions and the cost of energy consumption used for the non-value products.

DXC Technology


All regions


Maximize equipment life expectancy

Improve asset management and prolong the life expetancy of machinery

Reduce maintenance costs

Decrease equipment downtime and reduce the need for major repairs

Improve OEE

Improve equipment uptime through condition-based monitoring

Identify root cause of anomalies

Compare machines' health status against production of non-value products to identify root cause

  • How it works
  • DXC uses its consulting services to help customers determine how much value they can get from introducing IoT technologies into their factories. DXC then provides a discovery and design service that develops a tailored design and implementation plan for their specific factory and production lines.

    Selected factory floor machines are connected using Amazon Monitron wireless sensors to reduce unplanned equipment downtime with predictive maintenance and machine learning. Amazon Monitron ingests the data and monitors health condition readings over an adequate period. Amazon Monitron will establish a baseline health status and create an alert whenever the connected machine deviates from the baseline condition.

  • Key activities
  • Value proposition project

    Using industry experts, DXC assesses the value of computer vision for quality control in a customer factory

    Discovery and design project

    A survey on the production line and quality process to produce a detailed solution design and deployment plan

    Pilot deployment

    Implementation of the solution onto the production line and training of the model

    Pilot training

    Training for factory users of the solution to ensure value from the pilot is achieved

    Pilot evaluation and support

    Pilot technical solution and usability support

  • Customer contribution
  • Value proposition project

    DXC requires access to the factory and time with production management

    Discovery and design project

    DXC requires access to production lines, machines and time with operators, maintenance, and machine suppliers

    Pilot deployment

    DXC requires access to production lines, machine area and time with maintenance team

    Pilot Training

    DXC requires access to production lines, machine areas, operators, and production manager

    Pilot evaluation and support

    DXC requires access to the solution edge systems deployed in the factory and feedback from users and managers

  • About this consultant
  • DXC focuses on true business outcomes underpinned by fully managed mission critical grade services. DXC's complete smart factory portfolio with a best-of-breed partner ecosystem ensures their manufacturing customers get the most from next generation technologies. DXC has a large existing client-base in CPG manufacturing, and they provide smart factory and mission critical services to many of the world’s largest CPG manufacturers. DXC is an AWS solution provider and premier consulting partner; DXC's services cover strategy, design, migration, and managed services for cloud, applications and analytics.

  • Architecture diagram

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DXC’s AWS validated qualifications, customer references, and office locations.

AWS Competency Details

DXC has demonstrated deep AWS technical expertise and proven customer success.

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