Pharmaceutical manufacturing facilities face lengthy manual inspections and verification processes that slow down production changeovers and are prone to human error, leading to mix-ups, cross-contamination, quality and compliance risks. Pharmaceutical manufacturers must meet strict regulatory standards, putting pressure on operations which require accurate and comprehensive documentation essential for audits. Denali Advanced Integration provides a fully managed Assisted Line Clearance solution that is ready to deploy, at scale, that uses high-resolution imaging, automated machine learning on the edge that will capture and analyze inspection data and display anomaly details on an operational portal. A line operator using Denali’s Assisted Line Clearance solution will drastically reduce the time spent clearing the line of debris, product remnants, leftover packaging material by automatically identifying which exact areas of the line need clearing. Denali’s solution, complete with an easy to use control panel, will assist operators to address defects and clear targeted areas on one line or multiple lines at once. In addition, detailed documentation to meet regulatory requirements is provided to ensure facilities can meet audit requirements and inspections. Trending data and reporting functions allow for site managers to train line clearance operators, identify areas that continue to have repeated anomalies for future line calibration and provide a safer environment for line clearing workers. Major pharmaceutical manufacturers who have deployed Denali’s solution have seen an 800% throughput improvement with 50% human error reduction while significantly reducing inspection time and production downtime.

Design and Implementation - A tailored design is developed for your needs, optimized for latency and security considerations. A proof of concept is performed to validate and test integrations.. Following the proof of concept, installation and training is delivered by our experts to ensure a smooth transition into production. Denali provides a full suite of training options for companies to not only implement the assisted line clearance solution but support its continual and natural optimization utilizing machine learning to its fullest.