Sold by: DXC Technology
A DXC solution that enables manufacturers to capture, process, and act on production data directly at the factory edge, combining Industrial IoT, AI, computer vision, and advanced analytics with cloud services. The solution supports secure edge-to-cloud integration and scalable deployment across manufacturing environments.
Overview
Edge Empowered Smart Manufacturing is a comprehensive edge-to-cloud manufacturing platform that combines Industrial IoT, Edge AI, Computer Vision, Digital Twins, advanced analytics, and cloud services to deliver real-time operational intelligence across manufacturing operations. The solution is designed to process data at the point of creation—on machines, production lines, and factory assets—while integrating with enterprise systems for enterprise-wide visibility and optimization.
Solution Overview DXC Edge Empowered Smart Manufacturing enables manufacturers to connect production assets, collect and analyse operational data at the edge, and generate actionable insights in real time. Rather than sending all data to the cloud for processing, intelligence is deployed locally within the factory, reducing latency, improving responsiveness, lowering network costs, and enabling AI-driven decision-making directly on the shop floor.
The solution combines:
- Edge Computing Infrastructure
- Industrial IoT Connectivity
- AI and Machine Learning
- Computer Vision
- Digital Twin Technologies
- Operational Analytics
- Cloud Integration
- OT/IT Enterprise Integration
- Cybersecurity and Device Management
Core Architecture Edge Layer
- Edge devices perform:
- Local data processing
- AI inference
- Computer vision analytics
- Event detection
- Anomaly identification
- Real-time decision support
Operational Intelligence Layer The platform continuously analyses production data to provide Production Visibility, OEE monitoring, KPI reporting, Diversion & Downtime analysis, Quality Control, Energy monitoring, Environmental monitoring, Yield Optimization and Safe Worker monitoring
Enterprise Integration Layer The solution integrates with existing manufacturing and business systems including SCADA, MES, MOM platforms, ERP systems, Quality systems, Maintenance systems and Supply Chain Systems
AWS Services part of the product:
- Edge & IoT: AWS IoT Greengrass, AWS IoT SiteWise, AWS IoT Core, AWS IoT Device Defender
- Compute: AWS Lambda, EC2, ECS, ECR
- Application Integration: EventBridge, SQS, SNS, SES, Amazon API Gateway, AWS AppSync
- AI/ML: Amazon SageMaker - Ground Truth
- Data & Analytics: Amazon S3, AWS Glue, Amazon Athena, Amazon QuickSight, Amazon DynamoDB
- Application & Frontend: Amazon CloudFront, AWS Amplify, Amazon Cognito
- Networking: Route53, Site-to-Site VPN & PrivateLink, VPC
- Security & Management: AWS IAM, IAM Identity Center, AWS Systems Manager, Amazon CloudWatch, AWS CloudTrail, AWS Backup, Control Tower, CloudFormation, Organization
Business Outcomes Organizations implementing DXC Edge Empowered Smart Manufacturing can achieve:
- Increased production visibility
- Reduced downtime
- Improved product quality
- Higher Overall Equipment Effectiveness (OEE)
- Faster operational decision-making
- Improved asset utilization
- Lower maintenance costs
- Enhanced worker safety
- Reduced waste and energy consumption
- Accelerated Industry 4.0 transformation initiatives
KPI Reporting The solution delivers real-time dashboards and actionable insights into critical manufacturing metrics, enabling faster decision-making, improved operational performance, and continuous process optimization
Highlights
- • Production Visibility Real-time monitoring of machine performance, production status, shift efficiency, downtime causes, bottlenecks, and throughput. Operators dashboards on tablets and mobile devices enable faster operational decisions. • Predictive Maintenance Uses sensor data and AI-analytics to monitor equipment health, detect anomalies, and predict failures before they occur, reducing downtime, maintenance costs, and production disruptions.
- AI-Powered Quality Control Edge-AI and industrial cameras inspect products in real time, detecting defects, dimensional variations, surface flaws, and anomalies before items move to downstream. Connected Worker Provides frontline teams with real-time information, safety monitoring, digital workflows, remote expert support, and operational guidance. It enhances collaboration, productivity, compliance, situational awareness, decision-making, faster issue resolution, and safer operations.
- • Safety and Sustainability The platform supports: • Worker safety monitoring • Environmental monitoring • Energy optimization • Resource efficiency initiatives • Sustainability and ESG objectives through continuous monitoring and analytics.
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Support
Vendor support
Level 1 - 5/8 Level 2 - 24x7 Contact: smartmanufacturing@dxc.com