Sold by: i4TECH
Part of our composable digital manufacturing suite, ActiaSuite™, designed to maximize production efficiency enhance visibility, and accelerate continuous improvement.
Overview
Gain full visibility into production performance with real-time OEE monitoring that empowers manufacturers to take proactive measures on the shopfloor. Built on a composable architecture, this solution simplifies complex manufacturing processes, enabling fast deployment while remaining flexible and ready to scale across production lines and sites. As data flows seamlessly from machines to dashboards, every inefficiency becomes traceable. With a unified view of availability, performance and quality, manufacturers can identify bottlenecks faster, reduce unplanned downtime and improve yield which overall leads to increased operational efficiency.
includes:
1. Real-time OEE Monitoring
- Monitor availability, performance, and quality in real time across production lines.
- Automatically capture unplanned downtime and cycle time losses directly from PLCs and sensors.
- Detect and address bottlenecks early to improve cycle time and overall line efficiency.
- Configure shift plans and production schedules for different product lines and work centers.
2. Unified Data Accessibility
- Consolidate OEE and production data from multiple systems into a unified data environment.
- Provide role-based visibility for operators, supervisors, and management to make informed decisions.
- Utilize real-time data synchronization across communication channels for accurate insights.
- Establish a centralized, trusted data source to support analytics, reporting, and continuous improvement.
3. Advanced Analytics and Reporting
- Visualize KPIs through interactive OEE dashboards segmented by shift, production line, and location.
- Maintain digital shift logs for tracking events during production.
- Leverage Pareto and root-cause analyses to identify recurring downtime patterns and optimize maintenance priorities.
- Generate configurable analytical reports to support operational reviews, compliance, and optimization strategies.
Available on AWS Marketplace, this solution leverages AWS cloud services for data analytics, IoT connectivity, and secure scalability. Allowing manufacturers to seamlessly integrate ActivaSuite™ on their AWS environment for faster deployment and centralized management. For more on how we integrate with AWS, visit: https://i4-tech.io/activasuite-aws-marketplace
Highlights
- Leverage automated data collection from PLCs and real-time OEE monitoring to identify performance losses, streamline cycle times, and reduce unplanned downtime.
- Access product-level analytics through unified dashboards, shift logs, and Pareto charts to diagnose recurring inefficiencies and drive continuous process optimization.
- Implement a composable architecture that integrates seamlessly across production lines and plants, ensuring consistent KPIs and scalable data-driven improvement initiatives.
Details
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Delivery method
Deployed on AWS
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We provide a highly customized, fit-for-purpose solution by deploying only the necessities, ensuring alignment with manufacturers' specific processes, plants, and production models.
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