Overview
Empowers manufacturers with centralized control over shopfloor operations. ActivaSuite™ Work Order Management solution automates data flow between planning and operations, eliminating manual entries and reducing human error.
Manufacturers can retrieve process orders directly from ERP, dispatch commands, and send machine parameters to the shopfloor via OPC UA for precise, real-time execution. Operators receive clear task assignments, and each product is tracked through a unique QR code label, ensuring full traceability from order to completion. With real-time progress tracking and automated feedback loops, manufacturers gain faster responsiveness to production variability, improved throughput, and enhanced process consistency across lines and plants.
Includes:
1. ERP Integration
- Retrieve and manage process orders directly from ERP/MRP systems.
- Automatically backflush material usage and completion data to ERP for real-time updates.
- Eliminate manual data entry errors and streamline order synchronization.
2. Shopfloor Execution and Monitoring
- Coordinate production activities and ensure accurate process control.
- Dispatch work orders and process parameters to SCADA/PLC via OPC UA.
- Centrally manage order execution and progress tracking from one dashboard.
- Assign work orders to specific stations and operators for accountability and efficiency.
- Transfer machine parameters automatically to ensure product quality and process consistency.
3. Product Traceability and Labeling
- Generate a unique QR code label for every product upon order execution.
- Enable precise product identification, tracking, and record-keeping across the workflow.
- Support end-to-end traceability from raw material input to finished goods delivery.
Available on AWS Marketplace, this solution leverages AWS cloud services for data analytics, IoT connectivity, and secure scalability. Allowing manufacturers to seamlessly integrate ActivaSuite™ on their AWS environment for faster deployment and centralized management. For more on how we integrate with AWS visit: https://i4-tech.io/activasuite-aws-marketplace
Highlights
- Integrate ERP, SCADA, and PLC systems to synchronize production orders, materials, and machine parameters.
- Gain real-time visibility into work order progress and operator performance across multiple production lines. Improve production responsiveness, reduce manual errors, and accelerate throughput through connected operations
- Automate traceability with unique QR code labeling, ensuring seamless product tracking and compliance.
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We provide a highly customized, fit-for-purpose solution by deploying only the necessities, ensuring alignment with manufacturers' specific processes, plants, and production models.
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