
Overview

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Opcenter Execution Process software is the Siemens manufacturing execution system (MES) for the consumer-packaged goods, food and beverage and chemical industries. Using Opcenter Execution Process will help you increase traceability, manage orders more efficiently and monitor production in real time - all based on a state-of-the-art platform and application approach. Opcenter is part of the Siemens Xcelerator portfolio, the comprehensive and integrated portfolio of software, hardware and services.
Highlights
- Institute a high degree of vertical integration Orchestrate and manage the distinctive aspects of manufacturing consumer packaged goods (CPG), food and beverage (F&B) and chemical manufacturing. Meet both the special requirements of formulated product operations and the demands of secondary manufacturing operations, like packaging, labeling and palletizing finished goods, with a unified MES for process manufacturing
- Manage materials, formula, recipe and batch management Reliably determine and track variable key performance characteristics of incoming raw materials (acidity or viscosity, for example) as well as time-sensitive parameters (ripeness, shelf life). Rely on close integration of our MES for process manufacturing and a specification management system to gain efficiency and accuracy in managing formulas, recipes and bills of materials (BOMs).
- Perform integrated quality sampling and testing Track monitoring and testing of critical characteristics of raw ingredients and intermediate and final products. Our MES for process manufacturing enables exceptional vigilance to ensure product safety. Closely tie MES with laboratory information management system (LIMS) software to manage frequent batch sampling and laboratory testing.
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Dimension | Description | Cost/12 months |
|---|---|---|
Custom Quote | One year pricing for 10 users starting at: | $37,000.00 |
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Customer reviews
Integrated shop floor execution has improved traceability but still needs better UX and lower cost
What is our primary use case?
I also work on Siemens Opcenter Quality.
I function as a Tier 1 or Tier 2 supplier. I do subcontracting for Siemens, which has its own partners. From the partners, I become a subcontractor of Siemens.
What is most valuable?
The first thing is that there are not many good softwares for shop floor execution, and Siemens Opcenter Quality is one of the good tools which works on the shop floor. It is an integrated software to capture end-to-end process. I can perform the operation, do quality check and if it fails, I can raise a non-conformance. It directly goes to Teamcenter as a change request. This integration between the systems and automation is the unique selling point of this software. If I buy something from outside, maybe they may not get integrated and all those problems I may get into it. However, here it is a tight integration because it is coming from the same product.
Siemens Opcenter Quality is connected with the edge software on the shop floor machines. Automatically, when it is coming up, all the statistics and real-time information of each and every product being manufactured or assembly being done is getting updated into Siemens Opcenter Quality. Siemens Opcenter Quality has something called Manufacturing Excellence. These are dashboards which will continuously give the OEE and all those information directly to the user. It will also capture complete plant information. This is a good thing for this aspect.
Another valuable feature is the traceability feature.
What needs improvement?
There are a lot of features which are missing in Siemens Opcenter Quality. Something that comes to mind right away is the BOM, the Bill of Material and other things. Usually, from the sender, it is sent as a Bill of Material hierarchy. There, it is treated as a part list only. Even though they have hierarchy, it is not exactly the same hierarchy that I see in Teamcenter. These things they can improve better, and that will be helpful. The user interface should change. It is not user-friendly because it is used by somebody on the shop floor. It should be so intuitive that anybody can just look at it and be able to understand. But right now, the UI looks very busy. I can say it is a complex UI.
It is really expensive, too expensive.
There are no major products in the market which does this. I saw some things in Europe which are open source, but not great softwares. They are open source, so they are almost free with less price, but this runs into millions. I was looking for around 10,000 users and it almost cost me four or five million worth of software.
For how long have I used the solution?
How are customer service and support?
What other advice do I have?
I will give an example from my Indian experience. I went to one of the manufacturing companies and usually the operators are supposed to review the work instructions and implement them. There was a guy with 20 years of experience who was not even looking at the work instructions and was machining the product. I asked him, "What is the problem with you? Why don't you check it?" He replied, "I have been doing this for the last 20 years, the same thing." However, he does not know whether in the last one year or last one month, there may have been a change in shape or a size or a material or something got changed. The process might have improved. He does not know. However, these systems will enforce them to view the work instructions and then only operate it. Without viewing, it will not allow the operation. These types of restrictions on the shop floor are needed, and most of the time shop floor people reinvent the process, which can lead to more scrap. They are not supposed to reinvent. They are supposed to only build what the process planner has designed or the manufacturing engineer has designed. If they are asked to design something and follow the process and these people are creating a new process, maybe experienced people can do a better job on the shop floor, but everybody is not experienced and everybody does not know the complete details that the engineer or the manufacturing engineer or the process planner knows. So these people should not invent anything on the shop floor. If I do not have this type of systems, maybe some companies are running, but they do not understand how much waste they are creating because of this recreation at the shop floor. Those things are what need to be the game changer for everyone.
It is medium complex. Anything involving enterprise products will be a bit complex. However, it is doable.
My overall review rating for this product is 7 out of 10.