Sold by: LeanQubit
FactoVision is a cloud-based AI-powered visual manufacturing platform that helps factories monitor operations in real time. It ensures SOP compliance by automatically tracking operator adherence, detects defects with high accuracy through image recognition, and provides precise part and product counting. The system generates instant alerts for deviations or discrepancies, integrates seamlessly with existing MES and ERP systems, and offers intuitive dashboards for effortless monitoring and decision-making. FactoVision enhances productivity, quality, and efficiency across manufacturing processes through intelligent automation and real-time insights.
Overview
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Ensure Operator Adherence
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Receive Timely Notifications
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Automate Counting Processes
FactoVision is an advanced AI-powered visual inspection SaaS solution that automates quality control, ensures SOP compliance, and boosts manufacturing efficiency. Built on AWS, it leverages high-resolution camera data and computer vision to detect defects, track operator adherence, and provide real-time alerts helping manufacturers achieve zero-defect operations. With seamless integration into MES, ERP, and QMS systems, FactoVision transforms manual inspection into an intelligent, automated, and scalable process.
What It Does
FactoVision is designed for industrial and manufacturing environments where quality control and compliance are critical. It:
- Captures real-time visual data using high-resolution cameras and sensors.
- Analyzes production footage with AI to detect defects, verify SOP compliance, and count products accurately.
- Sends instant alerts for deviations, allowing quick corrective actions.
- Integrates seamlessly with MES, ERP, and quality management systems.
- Offers hybrid (edge + cloud) deployment powered by AWS for scalability and speed.
Why It's Different
- AI-Powered Visual Intelligence: Leverages advanced computer vision models to analyze production data with human-level precision.
- Unified Edge-to-Cloud Platform: Runs locally for low latency while storing and analyzing large data sets securely on AWS.
- SOP Compliance Assurance: Continuously monitors operators to ensure all procedures are followed accurately.
- Certified Integrations: Developed by LeanQubit, an Ignition SCADA Certified Integrator and AWS Partner, enabling seamless IT-OT convergence.
- Industry 4.0-Ready: FactoVision bridges the gap between machine vision, process automation, and predictive analytics - delivering actionable insights directly from the shop floor.
Key Features
- Real-Time Defect Detection: Detects surface flaws, missing parts, and assembly deviations instantly with AI-based image analysis.
- SOP Compliance Monitoring: Tracks operator adherence and flags any deviation from defined processes.
- Accurate Counting: Automates counting of products, components, and inventory for better accuracy and reduced labor.
- Instant Alerts & Notifications: Provides live alerts for SOP deviations, defects, or counting errors to enable rapid corrective action.
- Seamless System Integration: Connects with MES, ERP, QMS, and SCADA systems to enable end-to-end traceability.
- User-Friendly Dashboards: Offers intuitive visual dashboards and reports for real-time decision-making.
- Cloud & Edge Deployment: Deployed via AWS for scalability, security, and global accessibility with edge support for on-premise operations.
- Continuous AI Learning: The more it inspects, the smarter it becomes - improving accuracy and reducing false detections over time.
Highlights
- Intelligent Automation & Accuracy - FactoVision leverages AI-powered defect detection, SOP compliance tracking, and automated product counting to ensure consistent quality and eliminate manual inspection errors. It enhances accuracy, reduces human dependency, and maintains process reliability across production lines.
- Real-Time Insights & Seamless Integration - With real-time alerts, intuitive dashboards, and seamless integration with MES, ERP, and AWS IoT systems, FactoVision provides end-to-end visibility. Manufacturers gain actionable insights into quality metrics, defect trends, and operator performance for faster, data-driven decisions.
- Scalable, Secure & Efficient SaaS Solution - Built on AWS infrastructure, FactoVision ensures global scalability, enterprise-grade security, and minimal downtime through predictive analytics. Its edge-to-cloud deployment supports hybrid operations, improving efficiency, ROI, and overall production performance.
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Dimension | Description | Cost/12 months |
|---|---|---|
FactoVision | AI-powered visual inspection for real-time defect detection, compliance, and efficiency | $15,000.00 |
Dimensions summary
FactoVision uses a single contract-based pricing dimension billed by the number of hosts. A host represents an inspection point on your production line where edge AI cameras run defect detection. Your cost scales with how many hosts you deploy, so adding more lines or stations increases the host count you purchase. There are no separate tiers or usage add-ons. You commit under a contract term and set the host quantity to match your deployment footprint.
Top-of-mind questions for buyers
A host is an inspection point on your production line. It runs edge AI cameras that capture product images and perform defect detection close to the line. Each station or line segment where you deploy this inspection runs on its own host. You count hosts by the number of active inspection points you deploy.
Your cost scales with the host count you purchase. Adding lines, stations, or new defect classes on separate inspection points raises the number of hosts you need. The pricing has no separate usage add-ons for inspection volume. Running more products through an existing host does not add charges by itself.
No. The system inspects every part at line speed regardless of throughput. Your bill depends only on the number of hosts you deploy, not on how many units cross each inspection point or how fast the line runs. Higher production speed on a host does not increase your host count or cost.
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