Sold by: Retrocausal
Deployed on AWS
Kaizen Copilot helps Industrial Engineers and Production Supervisors boost productivity, quality, and safety on their manual assembly lines. It uses proprietary Generative Artificial Intelligence technology to help improve workstation design and motion economy, balance lines, perform thorough ergonomic evaluations, and accelerate P-FMEA analyses.
Overview
Industrial Engineers (IEs) are often struggling with workload and knowledge sharing which limits their ability to maximize productivity.
According to the Senior Manager of Industrial Engineering at a leading electronics company, "We can save 10-15 percent in operator headcount on our lines, when we quickly identify non-value add work and minimize cycle times when a new product is introduced."
Kaizen Copilot uses video recordings of assembly processes to automatically provide actionable suggestions on how individual stations and entire lines can be improved for motion economy, quality, and worker fatigue.
It further provides state-of-the-art video based ergonomic analyses including the industry-standard REBA, RULA, and OWAS analyses, NIOSH Lifting Guidelines, and SNOOK tables.
Kaizen Copilot's P-FMEA functionality enables semi-automatic generation and efficient maintenance of FMEA and control plans.
Highlights
- 10%-15% immediate productivity boosts through Actionable Recommendation for station and Line Improvement
- 100x more economical video-based Ergonomic Analyses including REBA, RULA, OWAS, NIOSH, and SNOOK
- 10x Faster P-FMEA Analysis through Generative AI
Details
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Pricing
Pricing is based on the duration and terms of your contract with the vendor. This entitles you to a specified quantity of use for the contract duration. If you choose not to renew or replace your contract before it ends, access to these entitlements will expire.
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Dimension | Description | Cost/12 months |
|---|---|---|
Kaizen Copilot | Kaizen Client Cost Per Unit | $100,000.00 |
Kaizen Copilot | Please request a private offer to cater your required needs | $100,000.00 |
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Delivery details
Software as a Service (SaaS)
SaaS delivers cloud-based software applications directly to customers over the internet. You can access these applications through a subscription model. You will pay recurring monthly usage fees through your AWS bill, while AWS handles deployment and infrastructure management, ensuring scalability, reliability, and seamless integration with other AWS services.
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Support
Vendor support
Online 24/7 support, including access to training programs and calls with On-staff Industrial Engineers. Please contact our support@retrocausal.ai to request for private offers before subscribing to the public pricing option.
AWS infrastructure support
AWS Support is a one-on-one, fast-response support channel that is staffed 24x7x365 with experienced and technical support engineers. The service helps customers of all sizes and technical abilities to successfully utilize the products and features provided by Amazon Web Services.
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Video-Based Process Analysis
Automatically analyzes video recordings of assembly processes to provide actionable suggestions for motion economy, quality, and worker fatigue improvements at individual stations and entire production lines.
Ergonomic Assessment Standards
Performs video-based ergonomic evaluations using industry-standard methodologies including REBA, RULA, OWAS analyses, NIOSH Lifting Guidelines, and SNOOK tables.
Generative AI-Powered Recommendations
Utilizes proprietary Generative Artificial Intelligence technology to accelerate identification of non-value-add work and minimize cycle times during product introduction.
Line Balancing and Workstation Design
Optimizes workstation design and motion economy through automated analysis and provides recommendations for line balancing across manual assembly operations.
Failure Mode and Effects Analysis Automation
Enables semi-automatic generation and efficient maintenance of Process FMEA documentation and control plans through Generative AI acceleration.
Defect Detection and Classification
AI-powered visual inspection system that detects unanticipated defects and anomalies in manufactured products with complete visual history of every unit for failure analysis.
Virtual Failure Analysis
Integrated data analysis platform combining visual records, functional test results, and custom data streams to enable rapid diagnosis and root cause analysis during new product introduction.
Real-time Quality Monitoring
Production-grade line testing system with real-time intercepts, AI-powered measurements, and automated issue detection converted from development monitors to production environment.
Manufacturing Data Aggregation
Cloud-based data infrastructure that digitizes and aggregates product data from multiple sources including visual inspection, functional tests, and custom data streams for centralized analysis.
Process Optimization Analytics
Smart algorithms that process aggregated manufacturing data to provide actionable insights for optimizing yield, uptime, throughput, efficiency, and time-to-market metrics.
Computer Vision-Based Safety Detection
AI-powered computer vision technology that autonomously captures unsafe events and behaviors in facilities such as warehouses, manufacturing facilities, and ports by analyzing existing CCTV infrastructure.
Customizable Rule Configuration
Rule-building feature that enables configuration of safety event detection parameters, including ergonomic issues and PPE compliance monitoring, tailored to specific workplace requirements.
Privacy-Preserving Video Processing
On-premises, non-identifiable video processing that analyzes safety data while maintaining workforce privacy and meeting enterprise data protection standards.
Generative AI-Powered Analytics
Gen-AI tool called Copilot that provides instant safety insights, enables natural language queries for risk analysis, and supports identification of emerging safety risks and protocol optimization.
Customizable Safety Dashboards
Configurable dashboards that visualize safety data, identify trends across sites, areas, or shifts, and provide collective metrics for comprehensive safety monitoring.
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