Sold by: Vernaio GmbH
Process Booster X is a real-time production optimization copilot that delivers intelligent, situation-specific recommendations - not just predictions. Powered by Causal AI, it continuously simulates the full production process to understand cause-effect relationships and recommend the right setpoint adjustments before issues arise. Unlike predictive dashboards or rule-based systems, PBX empowers operators with actionable guidance in realtime, optimizing quality, output, and stability - simultaneously. Built for demanding manufacturing environments like nonwovens, paper, converting, gelatin and more, it improves OEE by 3 - 15 percentage points, with ROI typically achieved in under 12 months. PBX is fast to deploy, requires no manual rule-tuning, and scales effortlessly across production lines - fully compatible with your AWS environment.
Overview
Image
Screenshot of Process Booster X
Image
Screenshot of Process Booster X
Video
Product video
Process Booster X is a real-time, AI-powered solution for industrial production lines that delivers intelligent, situation-specific recommendations directly to the shopfloor. Acting as a co-pilot for machine operators, it helps teams make the right adjustments at the right time - reducing cost, increasing output, and improving product quality.
Powered by Causal AI, Process Booster X understands how process parameters, machine settings, and quality outcomes influence each other. It doesn't just detect anomalies or surface-level patterns, it simulates the full production process in real time and identifies the root causes behind deviations. This enables PBX to provide precise setpoint recommendations that balance multiple objectives, such as quality, output, and stability, simultaneously, without introducing trade-offs.
Unlike traditional systems built on static rules, dashboards, or single-KPI optimizers, Process Booster X continuously adapts to live production conditions. Its holistic guidance is delivered directly to operators, enabling fast, proactive interventions that prevent issues before they escalate, helping production lines run more smoothly and efficiently.
Built for high-complexity manufacturing environments, PBX easily handles thousands of variables and scales across lines and sites. It's proven in industries like paper, nonwovens, gelatin, converting and tobacco, and adapts well beyond that. Whether deployed in AWS or a customer-controlled cloud, PBX integrates flexibly into existing IT/OT setups.
What sets PBX apart is its ability to deliver value fast:
- Automated model creation from historical process, quality, and setpoint data - no labeled data, rules, or manual tuning required.
- Time to value: Typically up and running in 3 - 6 months.
- ROI in year one, with customers seeing OEE gains of 3 - 15 percentage points
PBX is more than just analytics or alerts, it's real-time decision intelligence for the shopfloor.
To make adoption easy, Vernaio offers a Preliminary Analysis: a no-installation-required, ~3-week engagement where we analyze your historical data and reveal where and how PBX can create measurable impact. It's the fastest way to assess how much performance you're leaving on the table - and what it would take to unlock it.
Highlights
- Real-time, multi-objective optimization with Causal AI: Process Booster X simulates the full production process in real time, delivering situation-specific setpoint recommendations that optimize quality, output, and stability - all at once.
- Intelligent co-pilot for operators on the shopfloor: PBX empowers teams with real-time, actionable guidance - enabling the right adjustments before problems occur. No static rules, no dashboards - just decisions that drive performance.
- Fast time-to-value with automated model creation: PBX builds its master model automatically from historical data - no labels or manual tuning. Preliminary insights in ~3 weeks; full deployment typically completed within 3 - 6 months.
Details
Sold by
Categories
Delivery method
Deployed on AWS
New
Introducing multi-product solutions
You can now purchase comprehensive solutions tailored to use cases and industries.
Features and programs
Financing for AWS Marketplace purchases
AWS Marketplace now accepts line of credit payments through the PNC Vendor Finance program. This program is available to select AWS customers in the US, excluding NV, NC, ND, TN, & VT.
Pricing
Pricing is based on the duration and terms of your contract with the vendor. This entitles you to a specified quantity of use for the contract duration. If you choose not to renew or replace your contract before it ends, access to these entitlements will expire.
Additional AWS infrastructure costs may apply. Use the AWS Pricing Calculator to estimate your infrastructure costs.
Dimension | Description | Cost/month |
|---|---|---|
Preliminary Analysis | Initial data analysis to assess improvement potential (~2 weeks) | $9,999.00 |
Dimensions summary
This listing offers one pricing dimension: Preliminary Analysis, billed by unit. You buy the initial data analysis that reviews your historical production data and estimates improvement potential. This step runs about two weeks and delivers first actionable insights. Because there is a single dimension, pricing does not scale across tiers or instance sizes. You pay per unit of preliminary analysis, giving you a defined starting point before deciding on any further work. The dimension covers the assessment phase only, based on the data coverage and quality you provide.
Top-of-mind questions for buyers
One unit covers the initial assessment phase for your production lines. You share historical production data under NDA. The team reviews data coverage and quality, then delivers first actionable insights and a quantified savings potential. This runs about two weeks and forms the decision gate before any pilot or wider rollout.
No. The Preliminary Analysis is a standalone assessment step and acts as a decision gate. After you receive the quantified potential, you discuss next steps such as pilot, scope, and timeline. Moving to a productive line deployment is a separate decision not included in this dimension.
You provide historical production data under NDA for the specific lines you want evaluated. The team assesses data coverage and quality for those lines. The listing bills per unit of analysis, so scope depends on the lines and data you submit rather than tiers or instance sizes.
www.vernaio.com+3
Helpful?
Vendor refund policy
We do not offer refunds.
Legal
Vendor terms and conditions
Upon subscribing to this product, you must acknowledge and agree to the terms and conditions outlined in the vendor's End User License Agreement (EULA) .
Content disclaimer
Vendors are responsible for their product descriptions and other product content. AWS does not warrant that vendors' product descriptions or other product content are accurate, complete, reliable, current, or error-free.
Delivery details
Software as a Service (SaaS)
SaaS delivers cloud-based software applications directly to customers over the internet. You can access these applications through a subscription model. You will pay recurring monthly usage fees through your AWS bill, while AWS handles deployment and infrastructure management, ensuring scalability, reliability, and seamless integration with other AWS services.
Resources
Vendor resources
Support
Vendor support
Product support is provided through https://support.vernaio.com/
Product support is available from Monday to Friday from 9 AM to 5 PM (CET / CEST), excluding public holidays in Bavaria (Germany).
The support language is English and German.
AWS infrastructure support
AWS Support is a one-on-one, fast-response support channel that is staffed 24x7x365 with experienced and technical support engineers. The service helps customers of all sizes and technical abilities to successfully utilize the products and features provided by Amazon Web Services.
Similar products
Process Street is a collaboration platform designed for process and project management, catering to industries with stringent regulatory requirements such as Finance, Healthcare, Human Resources, Real Estate, and Government.
Presidio can provide AI based document processing capabilities from a professional services deliverable. Presidio leverages Automation Anywhere platform to provide an effective and seamless customer experience.
Opcenter Execution Process is a manufacturing execution system (MES) designed to ensure the perfect quality required of process-manufactured products
AI for Process is an AI Agent platform designed to automate knowledge-intensive business processes. By combining deep domain AI agents with robust integration, it streamlines operations, reduces human dependency, and boosts compliance and efficiency. It features Multi-Agent Process Automation for handling complex decisions using structured and unstructured data, and Process-Specific AI Orchestration for customizable workflows aligned with business goals. Its Human-in-the-Loop Framework enables human intervention at key decision points. With Enterprise Integrations, it connects systems via standardized data exchange. Pre-configured templates accelerate setup, while built-in Governance & Compliance ensures transparency and industry-aligned control.
Valor Process Preparation is the only complete process engineering solution available for PCB manufacturing. As lot sizes are reduced and the number of unique designs increases, the ability to enable an Industry 4.0 lot-size-one capability is only possible with a single point of truth for all aspects of the process engineering space. It is not possible to achieve best-in-class manufacturing with traditional, separate point solutions in front of each machine. Not only are separate point solutions ineffective, in most cases the data source is different for each machine, creating expensive inconsistencies across your manufacturing line. Contact us for more information on how Valor Process Preparation can solve your PCB assembly challenges.
Customer reviews
No customer reviews yet
Be the first to review this product . We've partnered with PeerSpot to gather customer feedback. You can share your experience by writing or recording a review, or scheduling a call with a PeerSpot analyst.