Sold by: Tactical Edge
Vendor-agnostic predictive maintenance service combining IoT sensors from Augury, Tractian, I-care, Fluke, and AssetWatch with AWS cloud ML analytics to detect equipment anomalies and reduce unplanned downtime.
Overview
Industrial AI: Predictive Maintenance and Condition Monitoring Tactical Edge delivers a vendor-agnostic predictive maintenance professional service that unifies IoT sensors, machine learning, and AWS cloud analytics into a single platform - eliminating sensor vendor lock-in and giving industrial teams real-time visibility into equipment health.
Why Tactical Edge
Unlike single-vendor solutions, Tactical Edge integrates multiple sensor ecosystems - including Augury, AssetWatch, Tractian, I-care, and Fluke - into one unified analytics layer. This means you can mix sensor brands per use case, consolidate monitoring across facilities, and avoid costly lock-in. Our solution integrates seamlessly with AWS IoT services, Amazon S3, and other AWS cloud infrastructure. How It Works IoT sensors capture vibration and temperature data from rotating and critical machinery. This data flows through AWS IoT services to our ML analytics engine, which identifies early warning signs of mechanical degradation. Maintenance teams receive real-time alerts through dashboards and can plan proactive interventions before failures occur.
Engagement Phases
Phase 1 - Discovery and Assessment We conduct a site assessment to inventory target assets, evaluate existing infrastructure, and define monitoring priorities. Deliverable: Assessment report with recommended sensor placement and integration architecture.
Phase 2 - Sensor Deployment and Integration We deploy and configure IoT sensors across identified assets, establish connectivity to AWS cloud services, and configure the data pipeline. Deliverable: Operational sensor network streaming data to the analytics platform.
Phase 3 - ML Model Tuning and Dashboard Configuration We train and tune anomaly detection models against your equipment baselines, configure alert thresholds, and build monitoring dashboards. Deliverable: Calibrated ML models, configured alerting rules, and live health dashboards.
Phase 4 - Go-Live and Knowledge Transfer We validate the system in production, train your maintenance team on dashboard interpretation and alert response workflows, and hand off operational documentation. Deliverable: Maintenance playbook, trained team, and operational system.
Key Benefits
- Reduced unplanned downtime through early anomaly detection and proactive maintenance scheduling
- Optimized maintenance costs by shifting from reactive to condition-based maintenance strategies
- Extended asset lifespan through continuous health monitoring and timely interventions
- Scalable deployment across multiple facilities and machinery types
- No vendor lock-in with support for multiple sensor brands in a single unified platform
Supported Industries and Use Cases
Our solution serves manufacturing, energy, automotive, food and beverage, and other asset-intensive industries. Typical deployments monitor rotating equipment such as motors, pumps, compressors, fans, and conveyors - detecting bearing wear, misalignment, imbalance, and thermal anomalies before they cause production stoppages.
AWS Integration The solution leverages AWS IoT Core for device connectivity, Amazon S3 for data storage, and AWS machine learning services for anomaly detection. It integrates with existing AWS infrastructure and scales elastically with your monitoring needs.
Amazon Monitron Transition For customers impacted by the Amazon Monitron deprecation (effective October 31, 2024), Tactical Edge offers a structured transition plan at no cost to help you migrate to compatible alternative sensors while maintaining uninterrupted monitoring coverage.
Contact us to discuss your predictive maintenance needs and receive a tailored engagement proposal.
Highlights
- Vendor-Agnostic Sensor Unification: Unlike single-vendor solutions, Tactical Edge integrates Augury, AssetWatch, Tractian, I-care, and Fluke sensors into one unified analytics platform. Mix sensor brands per use case, consolidate monitoring across facilities, and eliminate vendor lock-in - all connected through AWS IoT services and cloud-based ML analytics for a single pane of glass into equipment health.
- Predictive Analytics and Maintenance Planning: Advanced machine learning models analyze vibration and temperature data to detect bearing wear, misalignment, imbalance, and thermal anomalies before they cause failures. Maintenance teams receive prioritized alerts with recommended actions, enabling condition-based maintenance scheduling that shifts spend from reactive repairs to planned interventions - reducing maintenance costs and extending asset lifespan.
- Rapid Deployment with Structured Engagement: Our phased approach moves from site assessment through sensor deployment, ML model tuning, and go-live with knowledge transfer. The plug-and-play sensor setup integrates into existing industrial environments and AWS infrastructure, scaling across multiple facilities and machinery types. Includes a dedicated Monitron transition plan at no cost for customers impacted by the October 2024 deprecation.
Details
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Delivery method
Deployed on AWS
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Support
Vendor support
Getting Started Contact Tactical Edge at info@tacticaledgeai.com to begin your engagement. We will schedule an initial consultation to understand your monitoring requirements, asset inventory, and infrastructure environment.
Engagement Process
Phase 1 - Discovery: Site assessment, asset inventory review, and integration architecture planning. Phase 2 - Deployment: Sensor installation, AWS IoT connectivity setup, and data pipeline configuration. Phase 3 - Optimization: ML model training, alert threshold calibration, and dashboard configuration. Phase 4 - Handoff: Production validation, team training, maintenance playbook delivery, and knowledge transfer.
Ongoing Support
After go-live, our team provides support for sensor troubleshooting, dashboard questions, and system optimization. Reach us at info@tacticaledgeai.com for any issues including service usage, technical troubleshooting, or engagement inquiries.
Amazon Monitron Transition
Amazon Monitron will no longer be available to new customers effective October 31, 2024. Impacted customers can leverage our Monitron Transition Plan at no cost. We help you replace Monitron sensors with compatible alternatives (Augury, AssetWatch, Tractian, I-care, Fluke) while maintaining uninterrupted vibration and temperature monitoring. Review the transition deck at: https://tinyurl.com/MonitronTransition
Refunds and Cancellations
For questions about refunds or engagement modifications, contact us at info@tacticaledgeai.com .