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Guidance for Digital Twin Framework on AWS

Overview

This Guidance demonstrates how to leverage AWS services to create digital twins for industrial Internet of Things (IoT), spatial compute, and simulation use cases. It shows how to securely ingest and manage industrial IoT and spatial assets through comprehensive digital twin dashboards. Additionally, the Guidance illustrates how to ingest and manage on-premises spatial data with a spatial data plane, facilitating seamless integration of critical spatial information into the digital twin environment. Furthermore, the AWS Cloud builds, stores, calibrates, and orchestrates simulations using a diverse collection of storage and compute primitives, empowering you to conduct virtual testing, experimentation, and scenario planning.

How it works

Overview

This architecture diagram consists of three integrated modules that address key stages of workforce safety and compliance and create the Digital Twin framework: IoT, spatial compute, and simulation components.

High-level architecture diagram of the AWS Digital Twin Framework showing components across customer site data sources and AWS Cloud, including Spatial and Simulation Sources, IoT Data Sources, Digital Twin Clients, Spatial Data Plane, Industrial Data Fabric, Simulation Store, Presentation, Rendering, and Simulation Orchestration, Calibration and Evaluation.

IoT Data

This architecture diagram shows how to connect IoT data to the digital twin.

Diagram illustrating an industrial IoT architecture with AWS services, showing data flow from assets and PLCs at a customer site to AWS IoT Greengrass, AWS IoT SiteWise Edge, and AWS Cloud services like AWS IoT SiteWise, Amazon S3, AWS IoT TwinMaker, and Amazon Managed Grafana.

Spatial Data Plane

This architecture diagram shows how to create the spatial component of a digital twin, including the ingestion and processing of data into real-time 3D assets.

Diagram illustrating a workflow integrating customer site tools like CAD and LIDAR with AWS Cloud services, including API Gateway, Lambda, S3, DynamoDB, and IoT TwinMaker, for spatial data and workflows.

Building and Orchestrating Simulation Twins

This architecture diagram shows how to simulate a digital twin.

Diagram illustrating an industrial simulation workflow using AWS services, connecting customer site assets and engineering workstations to AWS Cloud components like IoT SiteWise, S3, Timestream, and orchestration tools for data processing and visualization.

Product Design Example

This architecture diagram shows a specific implementation of the Digital Twin framework used for product design.

Architecture diagram illustrating the AWS Digital Twin Framework for product design, showing interactions between customer site components (such as Omniverse and Ansys workstations) and AWS Cloud services including AWS IoT Greengrass, AWS IoT SiteWise, and simulation/spatial twin applications in private and public subnets.

Well-Architected Pillars

The architecture diagram above is an example of a Solution created with Well-Architected best practices in mind. To be fully Well-Architected, you should follow as many Well-Architected best practices as possible.

The majority of AWS services used in this Guidance are serverless, lowering the operational overhead of maintaining the Guidance. The VAMS and Industrial Data Fabric solutions leverage AWS Cloud Development Kit (AWS CDK) to provide infrastructure as code. Using AWS CDK and AWS CloudFormation, you can apply the same engineering discipline that you use for application code to your entire environment.

Integration with Amazon CloudWatch enables monitoring of incoming data and alerting on potential issues. By understanding service metrics, you can optimize event workflows and ensure scalability. Visualizing and analyzing data and compute components using CloudWatch helps you identify performance bottlenecks and troubleshoot requests.

Read the Operational Excellence whitepaper

By using AWS Identity and Access Management (IAM), Amazon Cognito, API Gateway, and Lambda authorizers, this Guidance prioritizes data protection, system security, and asset integrity, aligning with best practices and improving your overall security posture. Amazon Route 53, AWS WAF, and AWS VPN are used in this Guidance to provide secure connections for both public and private networking between on-premises facilities and the AWS Cloud.

We recommend enabling encryption at rest for all data destinations in the cloud, a feature supported by both Amazon S3 and AWS IoT SiteWise, to further safeguard sensitive information.

Read the Security whitepaper

Through multi-Availability Zone (multi-AZ) deployments, throttling limits, and managed services like Amazon Managed Grafana, this Guidance helps to ensure continuous operation and minimal downtime for critical workloads. Specifically, AWS IoT SiteWise and AWS IoT TwinMaker implement throttling limits for data ingress and egress for continued operations, even during periods of high traffic or load.

Furthermore, the Amazon Managed Grafana console provides a reliable workspace for visualizing and analyzing metrics, logs, and traces without the need for hardware or infrastructure management. It automatically provisions, configures, and manages the workspace while handling automatic version upgrades and auto-scaling to meet dynamic usage demands. This auto-scaling capability is crucial for handling peak usage during site operations or shift changes in industrial environments.

Read the Reliability whitepaper

By utilizing the capabilities of AWS IoT SiteWise to manage throttling, in addition to the automatic scaling of both AWS IoT SiteWise and Amazon S3, this Guidance can ingest, process, and store data efficiently, even during periods of high data influx. This automatic scaling eliminates the need for manual capacity planning and resource provisioning, enabling optimal performance while minimizing operational overhead.

Read the Performance Efficiency whitepaper

The majority of AWS services used by this Guidance are serverless, cost-optimized services, providing digital twin capabilities at a low price point. These services offer a pay-as-you-go pricing model, meaning you are only charged for data ingested, stored, and queried.

AWS IoT SiteWise also offers optimized storage settings, enabling data to be moved from a hot tier to a cold tier in Amazon S3, further reducing storage costs.

Read the Cost Optimization whitepaper

The services in this Guidance use the elastic and scalable infrastructure of AWS, which scales compute resources up and down based on usage demands. This prevents overprovisioning and minimizes excess compute capacity, reducing unintended carbon emissions. You can monitor your CO2 emissions using the Customer Carbon Footprint Tool.

Additionally, the agility provided by technologies like digital twins (built with AWS IoT TwinMaker), event-based automation, and AI/ML-based insights empowers engineering teams to optimize on-site operations, increasing efficiency and minimizing emissions from industrial processes.

Read the Sustainability whitepaper

Disclaimer

The sample code; software libraries; command line tools; proofs of concept; templates; or other related technology (including any of the foregoing that are provided by our personnel) is provided to you as AWS Content under the AWS Customer Agreement, or the relevant written agreement between you and AWS (whichever applies). You should not use this AWS Content in your production accounts, or on production or other critical data. You are responsible for testing, securing, and optimizing the AWS Content, such as sample code, as appropriate for production grade use based on your specific quality control practices and standards. Deploying AWS Content may incur AWS charges for creating or using AWS chargeable resources, such as running Amazon EC2 instances or using Amazon S3 storage.